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Processed materials
Our core competence is the production and subsequent processing of metallic tube modules.
Our modern plant allows for the processing of tubes using the following materials:
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- steel
- stainless steel
- copper
- brass
- aluminum
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Tube forming technology
Using the most modern automatic and semiautomatic equipment metal tubes can be bent with tube diameters
between 4 mm to 60 mm. The machines are partly CNC mandrel benders with radii changer
and 3 roll benders. Depending on tube diameter and material bend radiuses of 1.0 x
tube diameters in the neutral fiber are achievable
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Tube end forming
Tube end forming technology represents an economical alternative for tube
connections. Instead of attaching additional elements by using joint
techniques the ends are directly formed to a customer specific or standard contour.
The tube keeps its original stability. Cost-intensive connection elements
and the additional test procedures associated with that can be eliminated.
The following tube end forming capabilities can be offered:
- flaring
- flanging
- flanging as per DIN 71550 +ff
- flanging as per customer specification
- reduction
- beading, such as single or double, beading at 90 degrees
- calibrating
- insertion of threaded elements
- special forming as per customer drawing
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Tube joining technology
By welding, soldering and adhesion techniques tube connections, assembly elements such as
sheet metal are connected with the formed tubes by either screwing or other methods.
Where appropriate for cost cutting reasons, off shelve standard elements are used.
Otherwise, the needed connection elements are custom made by us.
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Mechanical processing
The following mechanical processes are available to complete the tube components for installation:
- Drilling, standard
- Form drilling
- Machinery thread cutting
- Thread forming, interior and exterior
- Turning
- Milling
- Blanking and press forming of sheet metal parts
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Tool and device engineering
All tools and devices for our production machinery and testing
methods are designed and produced in house thus ensuring a
fast adjustment to all custom specific requirements.
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Additional components
If needed to finish ready to install components and modules
we produce additional components according to the customer's demand.
The following processes are used:
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- Sheet metal forming
- Blanking technique
- Laser technique
- Milling technique
- Turning technique
- Jet cutting
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Surface finish
The finish is done after completion of the tube products. The following finishing
processes can be carried out depending on the predefined request or customer specification:
- Lacquering
- Powder-coating
- Galvanizing
- Grinding of stainless steel
- Electropolishing
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